Angela Monaghan 

Doomed Boeing planes lacked two optional safety features – report

Neither 737 Max aircraft in Indonesia and Ethiopia crashes had sensors sold for extra cost but one could become standard on planes
  
  

A Lion Air Boeing 737 Max 8 airplane
A Lion Air Boeing 737 Max 8 plane parked on the tarmac of Soekarno–Hatta international airport near Jakarta, Indonesia Photograph: Reuters

Boeing reportedly sold the 737 Max planes that crashed in Indonesia and Ethiopia without two safety features that the US aircraft manufacturer offers airlines for an additional cost.

It is still not clear what caused Lion Air flight 610 and Ethiopian Airlines flight 302 to crash, but investigators have said flight data showed clear similarities between the two incidents.

The two safety features in question were an “angle of attack indicator” and an “angle of attack disagree light”, both of which were not included in the aircraft by Boeing as standard safety features, according to a report in the New York Times.

Reports on Thursday night suggested that Boeing will make at lelast one of the safety features – an indicator light – standard on the 737 Max 8 aircraft, according to unnamed officials cited by Associated Press.

It is up to airlines to decide whether to pay for upgrades to a standard plane – a practice that is common among aircraft manufacturers and allows them to charge extra, often for aesthetic features relating to seating or lighting, but for other features relevant to the operation of planes, too.

Regulators do not require airlines to buy optional extras, and many low-cost carriers opt not to.

(May 22, 2017) Boeing 737 Max enters commercial service

The first Boeing 737 Max begins commercial operations with Malindo Air. Norwegian Air is also an early adopter of the new model, operating transatlantic flights. The model promises fuel efficiencies attractive to carriers.

(October 29, 2018)  Lion Air crash

Lion Air flight JT610 crashes after making a sudden, sharp dive into the Java Sea 13 minutes after departing from Jakarta, Indonesia. All 189 people onboard are killed. That particular plane had been in use for less than three months. The plane's black box recorder reveals that the Lion Air plane had experienced problems with its airspeed indicators on its last four flights.

(November 7, 2018)  Boeing's new advice

Boeing issues revised instructions on how pilots should react to erroneous readings from “angle of attack” sensors, believed to be a key factor in the Lion Air crash.

(March 10, 2019) Ethiopia Airlines crash

Flight ET302 crashes about six minutes after taking off from the Ethiopian capital, Addis Ababa, killing all 157 people onboard. The captain had reported difficulties, and flight radar data shows the aircraft was climbing erratically with an unstable vertical airspeed.

(March 13, 2019) Boeing grounds fleet

The EU, Canada and the US all ground the Boeing 737 Max. Boeing itself issues a statement saying it “continues to have full confidence in the safety of the 737 Max”, but that “out of an abundance of caution and in order to reassure the flying public” it w recommending the grounding of the entire global fleet of 371 aircraft.

(April 4, 2019)  Interim report findings

The interim report into the Ethiopian Airlines crash finds that the pilots correctly followed Boeing’s emergency instructions, but were still unable to stop the plane’s nose repeatedly pointing down. The jet hit an airspeed of 500 knots (575mph), well above its operational limits, before cockpit data recordings stopped.


(June 27, 2019)  A new potential risk

Airlines extend their ban on using the Boeing 737 Max after the US aviation regulator said it had identified a new potential risk with the plane.

(July 10, 2019)  Airbus soars

In the wake of Boeing’s troubles, Airbus seems set to overtake it as the world's biggest planemaker. As Boeing reported 239 commercial plane deliveries in the first half of the year, a 37% fall, rival Airbus shipped 389 deliveries, up 28% on the same period last year.

(July 15, 2019)  Name change rumours

Pictures emerge of a Boeing 737 Max due to be delivered to Ryanair with the name 737 Max replaced by 737-8200 on the nose.

(October 30, 2019)  Sensor concerns ignored

During congressional hearings into Boeing’s handling of the crisis, lawmakers were shown internal records revealing that three years before the crashes an employee had expressed concern that an anti-stall flight system could be triggered by a single sensor.

(January 10, 2020) 

The crisis deepens with the release of hundreds of internal messages between employees working on the 737 Max aircraft, which boasted of deceiving safety regulators and said the plane had been “designed by clowns”.

(February 19, 2020) 

Boeing orders inspections of its entire fleet of grounded 737 Max planes after it found foreign object debris in the fuel tanks of some of the mothballed planes.

Investigators are looking into whether faulty data from sensors on the Lion Air plane may have caused a new software system, known as the manoeuvring characteristics augmentation system (MCAS), to malfunction.

MCAS takes readings from two angle of attack sensors to determine how much the plane’s nose is pointing up or down. If the software detects the nose is pointing up at a dangerous angle it has the ability to automatically push the nose down in an attempt to stop the plane stalling.

One of the optional extras – the angle of attack indicator – displays the readings of the two sensors, and the other – the disagree light – is an alert that activates if those sensors do not agree.

Boeing has told airlines that it expects to have new software ready by the end of the month, and it is understood that the disagree light will become a standard feature on all new 737 Max planes.

The angle of attack indicator will remain an optional extra that airlines can buy, according to the New York Times report.

“They’re critical, and cost almost nothing for the airlines to install,” Bjorn Fehrm, an analyst at the aviation consultancy Leeham, told the newspaper. “Boeing charges for them because it can. But they’re vital for safety.”

The Guardian has approached Boeing for comment.

Voice recordings from Lion Air flight 610, yet to be officially released, suggest the pilots looked through the flight manual as the jet incorrectly alerted them it was stalling and automatically pushed the nose down. As the captain fought to climb, the software system continued to push the nose down.

Lion Air flight 610 crashed in Indonesia in October, killing all 189 people on board. Five months later, on 10 March, Ethiopian Airlines flight 302 came down, killing 157 people with no survivors.

The second fatal crash prompted fears that there was a safety fault with the model, and since then more than 300 737 Max planes have been taken out of service, and deliveries have been suspended on a further 5,000 on order.

In the UK, the Civil Aviation Authority has ruled the Boeing model is not permitted to take off, land or fly within UK airspace.

The transport secretary, Chris Grayling, said on Thursday the 737 Max would be grounded until “the problem is solved”. Speaking in the House of Commons, he said: “This country was one of the first to ground the 737 Max planes. That is absolutely the right thing to do. There are clearly some very alarming circumstances around the two accidents that have taken place.

“It is something that Boeing clearly have to deal with because, unless and until the problem is solved, I can’t see countries like ours allowing those planes to fly again.”

 

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